Rolls-Royce plc - Bristol, Derby, Dahlewitz (Quest global Pvt Ltd)

Senior Development Engineer - February 2011- Present

• Designed and developed the GUI and customization for the various CAD/CAE software application projects using C/C++, C#, Visual Studio .NET for Rolls Royce
• Experience developing the 8 cross-disciplinary optimization(aero,Deasign,Cooling,Stress,Thermal,Vibration,Manufacturing,Cost) and design simulations for various High and low pressure turbine blades i.e. GT-Des case study ,XWB 97k,XWB 97k,BR700
• Experience developing and deploying geometry applications in the design of GT-Des case study, XWB 97k, XWB 97k, BR700 blades to reduce design lead time
• Experience developing and deploying API for Turbine Blade cooling holes design which is used for aero thermal analysis
• Experience developing and deploying API/Knowledge fusion Application for Turbine Blade tagging and attribute creation for Stress and vibration analysis on SC03 
• Experience design and development of new Turbine Blades from concept to product definition release
• Supporting designer to use (API/Knowledge fusion) applications
• Understanding design requirement , Workload plan and ensuring on time delivery of new developments 
• Reviewing applications developed by team members and delivering to end users
• Testing multiple cross-disciplinary optimization/design simulations and fixing errors

Engineer -December 2009 – February 2011- Nypro forbs moulds India LTD (India)

• Designed and developed the following API applications using C/C++ to improve the productivity and quality of manufacturing process in mould design and manufacturing. The tool avoids manual interaction and human errors and reduces design of electrode and CAM programming  lead time by 60%
• UG/Open API for simple electrode extraction and Reference block creation to mount in 3R system
• UG/Open API for Automatic Part export to pre defined folder from layers of the master model
• UG/Open API for moving electrode machining orientation and reference blank creation
• UG/Open API for Post processing Cam operations
• UG/Open API for Automatic Cam Machining Setup information sheet
• UG/Open API Automatic Electrode bill of material created in drawing sheet and MS XL
• UG/Open API Automatic Electrode interference checker 
• Designed and developed  Custom post processer for High speed machining and graphite machining 
• Designed and developed Custom operation in cam by using CAM templates
• Designed and developed Custom tool library for Available cutter in machine shop
• Designed and developed Custom speed and feed rate for Custom tools
• Designed and developed  Custom depth of cut for Custom tools

CAD/CAM Engineer-January 2008 - March 2009- Prestige Dynamics Industries Sdn. Bhd, (Malaysia)  

• Developing new plastic mould design
• Issuing manufacturing drawings
• Creating CAM programming for high precision milling and EDM machines

Key Projects:

• Injection Moulds for Agilent Technologies, Automotive Lighting (Malaysia),Robert Bosch ,Robert Bosch Power Tools, Sony Electronics (Malaysia & China),SANYO Electronic

 Member – Tool Room -July 2006 – December 2007 – Nyproforbs moulds India LTD (India)

• Developing new plastic mould design
• Electrode design and sparking detail drawing detailing
• Developing new fixer for productivity improvement
• Issuing manufacturing drawings
• Creating CAM programming for high precision steel/copper/Graphite and WIRE EDM machines

Key Projects:

• Injection Moulds for Cell Phone component  for  Motorola, Nokia, Schneider Electronics

Graduate Trainee Engineer Jun 2004 – July 2006 -CADMA Tools

• Creating  2D to 3D conversion of various high precision components such as connecting rod, crank shaft ,watch casings , Rubber form dies, ect
• Creating 2D detail drawings for Rubber moulds
• Creating Raw material preparation for dye blanks and moulds
• Creating CAM programming for high precision milling and EDM machines
• Ensuring delivery quality and time through continuous Inspection and follow up with customer